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Biomass Pyrolysis Plant
Principles/Preprocessing/System advantages/Control logic/Big Data Management
What Is Biomass Pyrolysis?
Biomass pyrolysis is a thermochemical process that converts organic biomass and waste into valuable carbon-based products in the absence of oxygen or under oxygen-limited conditions. Unlike combustion, pyrolysis prevents direct burning and instead uses controlled heat to thermally decompose the main components of biomass, including cellulose, hemicellulose, and lignin. Depending on the feedstock and operating conditions, biomass pyrolysis typically produces three main outputs: biochar, bio-oil and tar, syngas and other gaseous products.
Haiqi's biomass pyrolysis plants are specially designed and customized according to the feedstock, processing capacity, and end-use requirements of each project. Our industrial-scale biochar production equipment is designed to produce high-quality biochar for carbon removal projects, while recovering and utilizing pyrolysis gas and waste heat to improve energy efficiency and generate renewable electricity.
Biomass Pretreatment Solutions
For larger, irregular timber, two-stage size reduction—crushing followed by shredding—is required to achieve a uniform feedstock size.
The crushed material goes into the rotary screen. The dirt and ash are separated and then transferred to the bin.
Straw-type feedstocks require different pretreatment methods depending on their flow characteristics and bulk density.
Wheat straw, rice straw, and EFB/palm fiber should be shredded, screened, dried, and then pelletized as required.
Rice husks and suitable cotton-stalk feedstocks may be used directly when their flowability and particle size meet the system requirements.
Nut shells are generally factory waste and do not need to be crushed.
Drying equipment is configured according to the feedstock moisture content.
Because bamboo has a high fiber content, it generally requires two-stage size reduction.
First crushing and then shredding process.
HaiQi’s Strength In Biomass Pyrolysis System
Simple maintenance and easy to operate. Wearing parts can be quickly replaced. Different construction materials are available to suit different operating conditions and heat- and corrosion-resistance requirements.
For example: the heated part is made of stainless steel 310S and MA253 materials, and the wear-resistant part is made of imported HARDOX wear resistant materials. The corrosion-resistant part is made of stainless steel 321 to ensure the stable and continuous working condition of the system.
HaiQi uses high-quality motors from suppliers such as SEW or Siemens to ensure stable operating conditions of industrial systems. Systems are designed to comply with EU or ASME standards.
System piping and flanged connections are designed in accordance with applicable EU and/or ASME requirements, depending on the project.
In the flue gas treatment part, HaiQi adopts dry flue gas dust removal method, and adopts high temperature bag dust collector/ESP electrostatic dust collector for different working conditions.
Different dust removal systems are configured according to local emission standards for dust content in flue gas, PM10, PM2.5 and local electrical directives.
Energy production parts such as boilers comply with ASME standards.
Applicable EU and/or ASME standards are used for pressure vessels such as gas receiver tanks and superheated/saturated steam drums.
Safety Standards For Biomass Combustion Systems
Haiqi has rich project field experience in the field of biomass gasification combustion heating, which can effectively help users avoid risks.
Haiqi has designed 6 safety two-way pneumatic valves and backup safety valves in the combustible gas pipe, which can automatically switch the gas to the outdoor discharge torch for burning in the case of power failure. The multi-point CO early warning system is designed in the plant. Once the CO device alarm is operated on site, the risk of gas leakage in the combustible connecting pipeline can be predicted and avoided.
Pyrolysis gas contains combustible components such as CH₄, CO and H₂, together with CO₂, water vapor, condensable organics and particulates. Gas cleaning and burner design must account for tar, dust and acidic condensates
NOx after biomass gas combustion belongs to raw NOx, which has relatively complex characteristics, and the content gap of each material is large, so it will be based on the project in the early design stage of the system.Conduct different tests according to local emission standards, and design the back end of the system according to the test solution to ensure the safe and stable operation of the project.
System Control Logic
Haiqi control system configuration logic, the system uses DCS intelligent control, multi-point signal acquisition.
Preprocessing System
Drying System
Pyrolysis System
Combustion System
Gas Steam Boiler
Economizer
Flue Gas Treatment
Explosion Proof Safety
Waste Heat Power Generation
Preprocessing System
1. The system adopts multi-point control, pre-treatment crushing will produce a lot of dust and noise in the production process. Design in the crushing link. Noise reduction room and negative pressure dust removal measures. Due to the high energy consumption of the crusher, the instantaneous starting current is larger, and the current and voltage as well as the equipment operating temperature. Real-time monitoring, System such as the normal operation of the card machine or other faults can also be displayed in the DCS alarm emergency stop. All the preprocessing in the system .The equipment conditions are displayed in the DCS, and the problems that will occur can be predicted according to the data.
2. The pre-treated material is sent to the bin through the conveying device. The storage bin designed by HaiQi can store the amount for 5-6 hours, and the material can be stored according to the material level. The sensor automatically stops the front-end preprocessing operation, and the preprocessing system automatically starts when the material level falls below the low material level.
Drying System
1. Before the pre-treated biomass is sent to the dryer through the conveying device, HaiQi Dcs system will send the material to the dryer according to the startup temperature of the system.T he dryer. Dryer thermal pipe design temperature and pressure difference sensor and temperature sensing automatic electromagnetic valve, according to the residual heat temperature of high and low temperature sense. The automatic solenoid valve opens automatically to prevent the risk of fire in the high temperature dryer.
2. The temperature regulating valve can automatically adjust the size according to the demand of raw materials. in case of emergency power failure, the valve will be fully opened to avoid the occurrence of fire.
Pyrolysis System
1. The dried material enters the pyrolysis system through the wind shelter valve, and enters the system. The DCS of Haiqi will follow the temperature of the system segment. Pressure, adjust the feeding amount of the system and the residence time of the material to confirm the safe and stable operation of the system.
2. The back-end of the pyrolysis system is equipped with pressure relief valve and explosion-proof water seal, which can effectively inhibit the emergency power failure and the shutdown under special conditions.
Combustion System
1. The combustible gas after the operation of the pyrolysis system is transported to the burner through the gas pipeline, and passes through the 6-level two-way safety valve (natural gas standard) before the burner. Emergency closure in the case of power failure within 1-1.2s, the gas will be switched to the safety release torch. Where you can monitor the flow of gas, the velocity,Temperature, and pressure difference. Proceed to the next step based on the system running data.
2. Low-NOx combustion system, through the control of combustion temperature can inhibit NOX generation, HaiQi real-time detection of combustion temperature and pressure. The stability of operation can be judged by observing the pressure difference and temperature.
Gas Steam Boiler
If the actual user needs energy, HaiQi can be configured with gas steam boiler, combustible gas through the burner to the high temperature section1300-1500 Heat transfer in the gas steam boiler, can effectively use the heat of the high temperature section. HaiQi designs special biomass gas-fired boilers. Wood tar and wood vinegar in gas can be effectively converted into physical and chemical combustion heat.
DCS can detect the gas production condition, pressure and temperature of the boiler in real time.
Economizer
The tail of the boiler is installed, and the flue gas and another heat exchange medium are exchanged in the flue gas during heat exchange, After the low temperature medium absorbs a lot of heat energy,it is returned to the boiler again, which is equivalent to the secondary utilization of waste heat, thereby improving the performance of steam equipment and reducing energy consumption.
Flue Gas Treatment
HaiQi allocates suitable dry dust collector according to the actual emission requirements of the project site. Generally. cloth bag dust removal is adopted. Temperature and humidity have greater requirements, HaiQi designed a temperature sensing automatic valve in the bag dust pipe, which can be based on the temperature and humidity of the tail gas. Open the adjustment to prevent high/low temperature exhaust gas into the bag dust caused by failure.2. The fault of the general dust collector is caused by the delay in judging the exhaust gas temperature. HaiQi strictly controls the temperature, pressure and humidity of the exhaust gas in real time to avoid. Hidden danger of safe operation due to inaccurate human monitoring.
Explosion Proof Safety
At the beginning of the system design, the earliest consideration is the safety of the system operation. The pyrolysis system is a single-channel rotary kiln with large volume, more biomass materials and combustible gases during operation, which has a huge risk of fire, explosion, and CO exposure  for operators.
In the generation section of biomass gas, HaiQi began to adopt multi-point monitoring, pressure relief monitoring of combustible gas, emergency exhaust detection and control of combustible gas, concentration alarm of combustible gas and emergency closure monitoring of combustible gas after power failure, etc.
Waste Heat Power Generation
HaiQi configures different CHP and CCHP multigeneration systems according to user requirements, Steam turbine and ORC can be configured according to user requirements, or steam and green electricity services can be provided according to the needs of thermal power production enterprises, Steam turbines are selected according to user requirements.
Big Data Security Management Center
Work together, strategy for the future, cooperation to create unlimited possibilities.
LCA Data Collection System
According to the needs of users, HaiQi can provide the whole life service of the project, from the cradle to the door of the whole life cycle measurement service.
One-stop software and hardware services, front end: carbon footprint of raw material collection process, carbon footprint of raw material processing, carbon footprint of pyrolysis equipment manufacturing, carbon footprint of biochar production process, carbon footprint of biochar packaging, carbon footprint of biochar transportation, etc.
Pyrolysis Plant Energy Consumption Management System
HaiQi data management system, the pyrolysis plant, hydropower, energy, consumables, as well as biomass raw materials, biomass carbon,biomass by-products, data summary, users can real-time detection of production costs according to the report.The 5G cloud can synchronize mobile and PC terminals.
Carbon Assets Management System
The carbon closed-loop management system independently developed by HaiQi can calculate the CO2 decarbonization amount in real time according to the biochar produced by the cracking plant and automatically generate are port delivery platform.
Carbon Dioxide Emission Real-time Detection System
The HaiQi CO2 detection system can monitor the CO2 emission data of the system in real time, and can easily calculate the CO2 verification amount according to the real-time monitoring data.
Cloud Data Management System
According to the data reports of the Internet of things module and big data cloud computing system, HaiQi transmits the data to the cloud data management system in real time to ensure the data security and data retrieval of the pyrolysis plant.
5G Remote Informatization Management Center
According to the data reports of the Internet of things module and big data cloud computing system, HaiQi transmits the data to the cloud data management system in real time to ensure the data security and data retrieval of the pyrolysis plant.
 
Product Carbon Footprint Project Services
Project information management operation process
01
Project Evaluation
Risk assessment feasibility report
02
Project Verification
Project carbon verification economic benefit analysis
03
Project equipment
Equipment manufacturing installation and commissioning
04
Obtain DMRV Data
Project registration project establishment project publicity
08
Issued Carbon Sink
Audit passed issued certification
07
Project Operation
Plant production project operation
06
Audit/Certification
Run audit test spot checks
05
Open An Account
Registration platform Carbon account opened
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