Biomass pyrolysis carbonization drying power generation system
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Generation System

Biomass Pyrolysis Carbonization Drying Power Generation System

1. Drying and storage silo
2. Multi-tube ceramicdust collector
3. Bag dust collector system
4. Chimney
5. Economizer
6. Pyrolysis carbonization system
7. Hot blast stove
8. Stirling generator
9. Control system
10. Cooling tower
11. Biochar cooler
12. Biochar packaging system
1
Drying and storage silo
2
Multi-tube ceramicdust collector
3
Bag dust collector system
4
Chimney
5
Economizer
6
Pyrolysis carbonization system
7
Hot blast stove
8
Stirling generator
9
Control system
10
Cooling tower
11
Biochar cooler
12
Biochar packaging system
Generation System
Advantages & Features
Haiqi Focus on Alternative Energy Services,Customized solutions for long-term operations and maintenance for projects of all sizes.
Technical Principle
1.The waste treatment process is not incineration, but harmless pyrolysis process (500-800 ℃). All organic hazardous substances (such as solvents, plastic particles, lubricants and release agents, pharmaceutical residues, PFAS, PCBS, PAK, etc.) can be eliminated during carbonization.
2.Mineral pollutants (Hg, Cd, etc.) will be separated or inert and will not return to the environment.
3.The entire recycling process is a self-heating reaction and provides a positive energy balance: only the energy generated during the carbonization of the waste is needed to drive the equipment.
4.The heat energy generated can be used on the project site or connected to the local heating network.
5.Waste reduction quantity and cost reduction: up to 95%.
Technical Features
1.Energy saving: The pyrolysis carbonization process produces a positive energy balance and the entire self-heating process can be sustained only by the energy from the waste.
2.Wide range of materials: biomass, municipal sludge, mixed waste, industrial sludge, etc.
3.Safety & cleanliness: Filter equipment is used as required, and exhaust emissions are in full compliance with relevant regulations.
4.High-value derivatives: renewable energy, and high-value biochar depending on feeding raw material quality.
5.Carbon dioxide balance: The pyrolysis carbonization process converts most of the carbon element into a long-term stable solid form, thereby reducing the emission of carbon dioxide into the atmosphere as a greenhouse gas.
Product Application
1.Biochar: High quality and biological value. With HaiQi's biochar pyrolysis equipment, you can get clean biochar with high porous structure and biological value from biomass.
2.Depending on the degree of finishing, the resulting biochar can be used in the market as: natural soil conditioner to improve soil nutrient absorption and water holding capacity, promote soil microbial/humus accumulation natural feed additives and bedding, thereby improving animal health and improving the ecological environment of the cordage.
3.The additives in the biogas process can improve the gas production and protect the sensitive biological filter particles in the form of activated carbon or activated biochar.
4.Cosmetics and pharmaceutical additives are used as activated carbon or activated biochar.
5.Phosphate fertilizer: You can obtain high-value feedstock from municipal sludge, which is proven to carbonize, harmless, and make a phosphate fertilizer matrix for reuse.
Benefits Of Modularity And Automatic Control
1.HaiQi's biochar making mahcine is installed in modular containers, and they can flexibly handle various types of biomass materials.
2.Lower installation costs, higher efficiency and reliability make this series of equipment an ideal solution for waste utilization and recycling.
3.The material pyrolysis unit consists of high quality stainless steel and nickel-based alloy materials for optimum performance in all scenarios.
4.The pyrolysis plant adopts modular intelligent energy management system, and users can monitor and control through mobile terminal and PC terminal, so as to realize unattended.
Generation System
Biomass Pyrolysis Carbonization Drying Power Generation System Flow Chart
Lower installation costs, higher efficiency and reliability make this series of equipment an ideal solution for waste utilization and recycling.



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Generation System
By-Product Drawing of Biomass Pyrolysis Carbonization Equipment
The carbonization process produces a positive energy balance and the entire self-heating process can be sustained only by the energy from the waste.wide range of materials: biomass, municipal sludge, mixed waste, industrial sludge, etc.

Parameters
Parameter Of Biomass Pyrolysis Carbonization Drying Power Generation System
Parameter of Biomass Pyrolysis Carbonization Drying Power Generation System
System Component Model EUBC30 EUBC50 EUBC100
Pyrolysis System Feeding Rate (kg/h) 90-120 150-200 300-400
Biochar Output (kg/h) 22-30 38-50 75-100
Feedstock Requirements Particle Size 2~3mm, Moisture ≤15%, Flowable
Feedstock Types Agricultural/Forestry Waste (straw, rice husk, coconut shell, palm shell, etc.)
Pyrolysis Process Continuous Pyrolysis
Operating Pressure Negative Pressure (-300~-50 Pa)
Heating Method Indirect Heating
Startup Fuel Diesel, Natural Gas, LPG
Startup Time (h) 1-1.5
Startup Heat (kcal/h) 1.8×10⁵ 2.5×10⁵ 3×10⁵
Diesel Consumption (kg/h) 18 25 30
Natural Gas Consumption (m³/h) 21 29 35
LPG Consumption (kg/h) 17 24 29
Main Furnace Dimensions (L×W×H, m) 7.7×2.5×3.0 8.7×2.7×3.2 9.7×2.9×3.35
Main Furnace Structure Dual-Chamber Integrated Furnace
Main Furnace Material Heat-Exposed: 310S; Non-Heat: 316L
Drive Method Internal Spiral Shaft Rotation
Biochar Cooling Method Circulating Water Cooling
Flue Gas Treatment System Flue Gas Cooling Heat Exchanger
Dust Collector Bag Filter
System Parameters Main Products Biochar, Electricity
By-Products Waste Heat, Carbon Sinks
Generator Type Stirling Generator Set
Number of Generators (units) 1 2 4
Power Generation (kWe) 25 50 100
System Power Consumption (kW) 12 25 49
Waste Heat Recovery (kWt) 160 266 533
Emission Standards EU2019
Noise (dB) ≤65
On-Site Operators 1 Person/Unmanned
Footprint (L×W×H, Standard) 21×13.5×4 24×13.5×4 27×13.5×4
System Weight (Standard) 23 26 29
Number of Containers 3 4 5
Application
Biomass Pyrolysis Polygeneration
Carbonization System Application Diagram
Container type, no foundation, no installation, easy to move,modular for maximum flexibility and efficiency,the measured emission value is lower than the EU 2019 standard
Soil Conditioner
Feed Additives
Production Of Filling Materials
Building Additives
Source material
Biomass Raw
Material Types
Our advanced gasification technology has been extensively tested on nearly 78 types of gases.
Nut Shell
Rice Husk
Wood Chip
Coffee Bean Shell
Biomass Pellets
Chinese Medicine Dregs
Coconut Shell
Peanut Shell
Mahogany Pellets
Biomass Briquettes
Nut Shell
Rice Husk
Wood Chip
Coffee Bean Shell
Biomass Pellets
Chinese Medicine Dregs
Coconut Shell
Peanut Shell
Mahogany Pellets
Biomass Briquettes
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We provide medium and long-term solutions to the problems of biomass waste, transforming waste into energy at no environmental cost and making it economically viable and at the same time compatible with the international environmental regulations and standards
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