Biomass Carbonization CHP System

Generation System

Biomass Carbonization Polygeneration Power Generation System

1. Biomass Carbonization System

2. Rotary Drying System

3. Stepping Feeder

4. Biomass Gasification System

5. Belt Conveyor

6. Shredder

7. Waste Heat ID Fan

8. Stepping Feeder

9. DCS Control System

10. Underground Tar Collection System

11. SCR System

12. Gas Negative Pressure System

13. Carbonization Biochar Discharge System

14. Low Nitrogen Burning System

15. Waste Heat Boiler System

16. Waste Heat Boiler System

17. Tar Capture System

18. Gas Power Generation System

19. Gas Heat Supply System

20. Biomass Gasification Biochar Discharge System

Biomass Carbonization System

Rotary Drying System

Stepping Feeder

Biomass Gasification System

Belt Conveyor

Shredder

Waste Heat ID Fan

Stepping Feeder

DCS Control System

Underground Tar Collection System

SCR System

Gas Negative Pressure System

Carbonization Biochar Discharge System

Low Nitrogen Burning System

Waste Heat Boiler System

Tar Capture System

Gas Power Generation System

Gas Heat Supply System

Biomass Gasification Biochar Discharge System

Generation System

Advantages & Features

Haiqi Focus on Alternative Energy Services,Customized solutions for long-term operations and maintenance for projects of all sizes.

Technical Principle

1.Organic biomass waste carbonization machine takes agricultural/forestry organic waste (such as: rice husk, wood chips, straw, pharmaceutical residues, coconut shell, palm fiber, cow dung, etc.) as raw materials, through raw material crushing, drying dehydration, high temperature anoxic carbonization and other comprehensive treatment technology, rapid carbonation cracking, equipment can automatically run after set parameters, without manual operation.
2.Biomass resources are reduced by 65%-80% in the pretreatment process of the front section.
3.The waste flue gas is discharged after treatment to meet the standards. Additional products such as tar and wood vinegar can be recycled. 20%-35% of solid carbon powder can be further processed into various carbon products and can also be used as fuel.
4.The whole treatment process is pollution-free, there is no secondary pollution, in line with the national biomass organic waste treatment of "reduction, harmless, resource" in site treatment principles.

Technical Features

1.Energy saving: The carbonization process produces a positive energy balance and the entire self-heating process can be sustained only by the energy from the waste.
2.Wide range of materials: biomass, municipal sludge, mixed waste, industrial sludge, etc.
3.Safety & cleanliness: Filter equipment is used as required, and exhaust emissions are in full compliance with relevant regulations.
4.High-value derivatives: renewable energy, and high-value biochar depending on feeding raw material quality.
5.Carbon dioxide balance: The carbonization process converts most of the carbon element into a long-term stable solid form, thereby reducing the emission of carbon dioxide into the atmosphere as a greenhouse gas.

Product Application

1.Biochar: High quality and biological value. With Haiqi equipment, you can get clean biochar with high porous structure and biological value from biomass.
2.Depending on the degree of finishing, the resulting biochar can be used in the market as: natural soil conditioner to improve soil nutrient absorption and water holding capacity, promote soil microbial/humus accumulation natural feed additives and bedding, thereby improving animal health and improving the ecological environment of the cordage.
3.The additives in the biogas process can improve the gas production and protect the sensitive biological filter particles in the form of activated carbon or activated biochar.
4.Cosmetics and pharmaceutical additives are used as activated carbon or activated biochar.
5.Phosphate fertilizer: You can obtain high-value feedstock from municipal sludge, which is proven to carbonize, harmless, and make a phosphate fertilizer matrix for reuse.

Benefits Of Modularity And Automatic Control

1.Haiqi carbonization systems are installed in modular containers, and they can flexibly handle various types of biomass materials.
2.Lower installation costs, higher efficiency and reliability make this series of equipment an ideal solution for waste utilization and recycling.
3.The material pyrolysis unit consists of high quality stainless steel and nickel-based alloy materials for optimum performance in all scenarios.
4.The system adopts modular intelligent energy management system, and users can monitor and control through mobile terminal and PC terminal, so as to realize unattended.

Generation System

Biomass Carbonization Polygeneration Power Generation System Flow Chart

Lower installation costs, higher efficiency and reliability make this series of equipment an ideal solution for waste utilization and recycling.

Generation System

Biomass Carbonization Polygeneration Power Generation System By-Product Drawing

The carbonization process produces a positive energy balance and the entire self-heating process can be sustained only by the energy from the waste.wide range of materials: biomass, municipal sludge, mixed waste, industrial sludge, etc.

Parameters

Parameter Of Biomass Carbonization Polygeneration Power Generation System

	System Model	CNBC-300 Carbonization Power Generation System	CNBC-500 Carbonization Power Generation System	CNBC-1000 Carbonization Power Generation System	CNBC-1500 Carbonization Power Generation System
Gasification System (Heating)	Gasifier Model	HQSR-1400	HQSR-1800	HQSR-2400	HQSR-2400
	Feed Requirement	Particle Size ≤3-5cm, Moisture Content ≤15%~25%, Materials Easy To Flow
	Heating Capacity of Gasifier	850,000 kcal	1,500,000 kcal	3,000,000 kcal	3,000,000 kcal
	Feed Capacity of Gasifier (kg/h)	≈350	≈600	≈1200	≈1200
	Biochar Output from Gasifier (kg/h)	≈35	≈60	≈120	≈120
	Gasfier Footprint m²	100	120	160	180
	Operating Power Consumption (kw)	25	30	35	40
Drying System	Drying Equipment Specification	φ1.2m*15m	φ1.5*18m	φ1.8*18m	φ2.8*20m
	Feed Rate	5-6m³/h	8-10m³/h	16-20m³/h	24-30m³/h
	Operating Power Consumption (kw)	25	30	40	50
Syngas Purification System	Purification Module A	ESP C-9, Processing Capacity 1200m³/h	ESP C-13, Processing Capacity 1800m³/h	ESP C-29, Processing Capacity 3500m³/h	ESP C-48, Processing Capacity 5500m³/h
Syngas Purification System	Purification Module B	ESP C-9, Processing Capacity 1200m³/h	ESP C-13, Processing Capacity 1800m³/h	ESP C-29, Processing Capacity 3500m³/h	ESP C-48, Processing Capacity 5500m³/h
Carbonization System	Carbonization Equipment Model	CNBC-300	CNBC-500	CNBC-1000	CNBC-1500
	Feed Rate	5-6m³/h	8-10m³/h	16-20m³/h	24-30m³/h
	Biochar Output from Carbonization Furnace (kg/h)	250～300	380～500	800～1000	1250～1500
	Main Furnace Material	304/310S
	Heating Source	Diesel, Natural Gas, Biomass Pyrolysis Gas, etc
	By-products (Optional)	Biochar, Wood Tar, Wood Vinegar, Heat/Electricity, Carbon Sink, etc
	Heating Method	Indirect Heating
	Working Pressure	Micronegative Pressure
	Structure	Single Drum, Single Furnace
	Transmission Mode	External Gear Drive
	Feed Requirement	Particle Size ≤2cm, Moisture Content ≤15%, Materials Easy To Flow
	Flue Gas Purification Type	Dry Dust Removal System
	System Footprint m²	150	180	200	240
	Cooling Method	Circulating Water Cooling for Heat Exchange
	Emission Standard	EU2019
	System Noise	≤65dB
System Operation And Maintenance Personnel	2 People Per Shift
Internal Combustion Power Generation System	Model of Internal Combustion Generator Set	500KW D8300 Generator	500KW D8300 Generators *2 Sets	500KW D8300 Generators *4 Sets	500KW D8300 Generators *6 Sets
	Type	In-line, Water-cooled, Four-stroke, Spark Plug Ignition, Non-pressurized
	Starting Mode	Compressed Air Starting
	Generating Power (kw)	350～450KW	750～880KW	1500～1760KW	2400～2640KW
	Overall Dimensions (L × W × H) (mm)	6400×1600×3100
	Number of Phases and Connection	Three-phase Four-wire
	Voltage/Frequency	10KV/400V/50Hz/60HZ
System Run Time	Annual Running Time	7500H	7500H	7500H	7500H
Number of Containers For Loading	Number of Containers (PCS)	17	23	28	34