Biomass Pyrolysis Carbonization&Drying Equipment
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Generation System

Biomass Pyrolysis Carbonization & Drying Equipment

1. Wood Chipper
2. Dust collector
3. Screening machine
4. Raw material silo
5. Precipitator
6. Fan
7. Hot blast stove
8. Pyrolysis carbonization system
9. Economizer
10. Drying system
11. Multi-tube ceramicdust collector
12. Bag dust collector system
13. Biochar cooler
14. Chimney
1
Wood Chipper
2
Dust collector
3
Screening machine
4
Raw material silo
5
Precipitator
6
Fan
7
Hot blast stove
8
Pyrolysis carbonization system
9
Economizer
10
Drying system
11
Multi-tube ceramicdust collector
12
Bag dust collector system
13
Biochar cooler
14
Chimney
Generation System
Advantages & Features
Haiqi Focus on Alternative Energy Services,Customized solutions for long-term operations and maintenance for projects of all sizes.
Technical Principle
1.Organic biomass waste pyrolysis equipment takes agricultural/forestry organic waste (such as: rice husk, wood chips, straw, pharmaceutical residues, coconut shell, palm fiber, cow dung, etc.) as raw materials, through raw material crushing, drying dehydration, high temperature anoxic carbonization and other comprehensive treatment technology, rapid carbonation pyrolysis, equipment can automatically run after set parameters, without manual operation.
2.The waste flue gas is discharged after treatment to meet the standards. Additional products such as tar and wood vinegar can be recycled. 20%-35% of solid carbon powder can be further processed into various carbon products and can also be used as fuel.
3.The whole treatment process is pollution-free, there is no secondary pollution, in line with the national biomass organic waste treatment of "reduction, harmless, resource" in site treatment principles.
Technical Features
1.Energy saving: The pyrolysis process produces a positive energy balance and the entire self-heating process can be sustained only by the energy from the waste.
2.Wide range of materials: biomass, municipal sludge, mixed waste, industrial sludge, etc.
3.Safety & cleanliness: Filter equipment is used as required, and exhaust emissions are in full compliance with relevant regulations.
4.High-value derivatives: renewable energy, and high-value biochar depending on feeding raw material quality.
5.Carbon dioxide balance: The biomass carbonization process converts most of the carbon element into a long-term stable solid form, thereby reducing the emission of carbon dioxide into the atmosphere as a greenhouse gas.
Product Application
1.Biochar: High quality and biological value. With HaiQi's biocahr production equipment, you can get clean biochar with high porous structure and biological value from biomass.
2.Depending on the degree of finishing, the resulting biochar can be used in the market as: natural soil conditioner to improve soil nutrient absorption and water holding capacity, promote soil microbial/humus accumulation natural feed additives and bedding, thereby improving animal health and improving the ecological environment of the cordage.
3.The additives in the biogas process can improve the gas production and protect the sensitive biological filter particles in the form of activated carbon or activated biochar.
4.Cosmetics and pharmaceutical additives are used as activated carbon or activated biochar.
5.Phosphate fertilizer: You can obtain high-value feedstock from municipal sludge, which is proven to carbonize, harmless, and make a phosphate fertilizer matrix for reuse.
Benefits Of Modularity And Automatic Control
1.HaiQi biochar pyrolysis equipment is installed in modular containers, and they can flexibly handle various types of biomass materials.
2.Lower installation costs, higher efficiency and reliability make this series of equipment an ideal solution for waste utilization and recycling.
3.The material of biomass pyrolysis unit consists of high quality stainless steel and nickel-based alloy materials for optimum performance in all scenarios.
4.The carbonization equipment adopts modular intelligent energy management system, and users can monitor and control through mobile terminal and PC terminal, so as to realize unattended.
Generation System
Biomass Pyrolysis Carbonization & Drying Equipment Flow Chart
Lower installation costs, higher efficiency and reliability make this series of equipment an ideal solution for waste utilization and recycling.



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Generation System
By-Product Drawing of Biomass Pyrolysis Carbonization Equipment
The pyrolysis process produces a positive energy balance and the entire self-heating process can be sustained only by the energy from the waste.wide range of materials: biomass, municipal sludge, mixed waste, industrial sludge, etc.

Parameters
Parameter of Biomass Pyrolysis Carbonization & Drying Equipment
 
Main  parameter of the Biomass Pyrolysis and Drying Equipment
System Name Item CNBC100 CNBC200 CNBC300 CNBC500 CNBC1000
Drying System Dryer Model HQHGJ-1200 HQHGJ-1500 HQHGJ-1800 HQHGJ-2400 HQHGJ-3000
Dryer Type Single Drum Dryer
Feed Moisture Content 40%~50%
Pyrolysis System Pyrolysis Equipment Model BC100 BC200 BC300 BC500 BC1000
Feed Capacity (kg/h) 200-400 600-800 1000-1200 1600-2000 3200-4000
Biocahr Output (kg/h) 50-100 150-200 250-300 380-500 800-1000
Flue Gas Heat Recovery 0.6 MWt 1.2 MWt 1.8 MWt 3 MWt 6 MWt
By-products (Optional) Wood tar, wood vinegar, heat energy,  carbon sink, etc.
Startup Heat Source Diesel, natural gas etc.
Startup Time (h) 1-1.5
Startup Energy Consumption (kcal) 3×10⁵ 6×10⁵ 9×10⁵ 1.5×10⁶ 2.4×10⁶
Diesel Consumption (kg/h) 30 60 90 150 240
Natural Gas Consumption (m³/h) 35 70 105 175 280
Main Furnace Material 321/310S (Customized)
Structure Single Drum Single Furnace
Drive Method External Gear Drive
Heating Method Indirect Heating
Working Pressure (Pa) -300~-50
Feed Requirements Particle size 2~3mm, moisture ≤15%, flowable
Biochar Cooling Method Circulating Water Cooling
Cooling Water Flow (m³/h) 2 4 6 10 20
Pyrolysis Gas Purification & Combustion System Dust Removal Tower Φ1.1 Φ1.5 Φ1.9 Φ2.4 Φ3.4
Cyclone Dust Collector Φ400, Downward Vortex Type 55 Φ550, Downward Vortex Type 55 Φ650, Downward Vortex Type 55 Φ800, Downward Vortex Type 55 Φ1150, Downward Vortex Type 55
Burner HQLEF-0.9 HQLEF-1.7 HQLEF-2.5 HQLEF-4.2 HQLEF-8.4
Hot Air Furnace WRF-75 WRF-150 WRF-210 WRF-360 WRF-720
Flue Gas Purification System Primary Dust Removal Ceramic Multi-tube Dust Collector
Secondary Dust Removal Pulse Jet Bag Filter
Denitrification (Optional) SNCR
Emission Standard EU2019
Full System Parameters Annual Operation Time (h) 8000
Total Installed Power (kW) 90~100 130~140 190~200 235~245 380~390
Operating Power Consumption (kW) 63~70 91~98 133~140 164~172 266~273
Staff per Shift (persons) 2 2 2 2~3 2~3
System Footprint (L×W, m) 40×12 50×15 60×18 65×20 70×20
Building Height (m) 9 9 10 11 12
Weight (t) 70 108 134 188 268
Container Quantity (units) 10 HQ 2 FR +13 HQ 3 FR +14 HQ 9 FR +9 HQ 9 FR +10 HQ
The total installed power, weight and number of containers do not include the pre-treatment system.
Application
Biomass Pyrolysis Polygeneration Power Generation System Application Diagram
Container type, no foundation, no installation, easy to move,modular for maximum flexibility and efficiency,the measured emission value is lower than the EU 2019 standard
Soil Conditioner
Feed Additives
Production Of Filling Materials
Building Additives
Source material
Biomass Raw
Material Types
Our advanced gasification technology has been extensively tested on nearly 78 types of gases.
Nut Shell
Rice Husk
Wood Chip
Coffee Bean Shell
Biomass Pellets
Chinese Medicine Dregs
Coconut Shell
Peanut Shell
Mahogany Pellets
Biomass Briquettes
Nut Shell
Rice Husk
Wood Chip
Coffee Bean Shell
Biomass Pellets
Chinese Medicine Dregs
Coconut Shell
Peanut Shell
Mahogany Pellets
Biomass Briquettes
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We provide medium and long-term solutions to the problems of biomass waste, transforming waste into energy at no environmental cost and making it economically viable and at the same time compatible with the international environmental regulations and standards
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